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PLASTIC INJECTION MOLD

A successful part starts with a well-designed mold. This complex and precise process determines part manufacturability and lifecycle costs, and it takes into account the key components of mold design while adhering to a part’s unique specifications.

 

Our injection mold making system is a proprietary process focused on achieving maximum efficiency in every phase of mold design, analysis, production, try-out, and injection molding production executed by a highly skilled team using state of the art equipment. This allows us to quickly convert 3D part data into high quality injection molded components in the resins our customers specify in volumes from dozens to hundreds of thousands.

Injection Mold Making

WHY CHOOSE ALPINE MOLD

Name

Information

Description

Annual Output:

1000 sets

We have 20 sets of injection molding machines and 150+ skilled workers to satisfy your big order

MOQ:

1

You can first place a small order to test your product’s structure.

Minimum Tolerance:

±  0.01mm

We has importedadvanced machines such as Charmilles EDM machines, Zeiss CMM machines FANUC CNC machines and more.

Fast Lead Time:

3 Weeks

Customer needs to hurry up his project, we can complete the mold manufacturing in 3-4 weeks at the earliest.

Achievable Materials:

Materials: P20, S136, NAK80, 1.2343,1.2344,1.2711,718H,738,etc.

Recommend the most suitable steel according to customer's budget and required moldlife.

Mold Shot Life:

10,000 to 50,000 shots;
Massive Production Mold: 300,000 to 1 million shots.

We offer a wide range of secondary processing services to strengthen the performance of the production mold.

PROFESSIONAL MOLD MAKING FROM 

START TO FINISH

① DFM report

As soon as the customer confirms the order of molds, our engineers will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.


Mold design and mold  flow analysis

② Mold design and mold 

flow analysis

The second step involves the use of predictive modeling software, which allows us to see how the molten material behaves as it enters the mold, allowing for further improvements to the design.
CNC machining  and EDM

③ CNC machining 

and EDM

From rough CNC machining to precision CNC machining, and then use our Charmilles EDM machine to process the mold surface.


Mold trial and T1  sample

④ Mold trial and T1 

sample

When mold was finished, our workers will trial the mold and produce the T1 samples to send our customers for checking.


Improvement if  necessary

⑤ Improvement if 

necessary

Based on our analysis of the T1 sample, we review the mold design and make any adjustments needed.


⑥ Mass production and shipment

According to the requirements of customers, mass production is carried out and transported to customers on time.


Gallery of Plastic Injection Molds

Our Injection Mold Tooling for Various 

Industrial Applications

  • Medical Injection Molding
    Medical
  • 3
    Comsumer
  • 1jpg
    Automotive
  • 4
    Smart Home
  • 5
    Security

Get In Touch with us

Get a Free Quote
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    One-stop Services

    1.Start A Free Quote

     
    Send us 3D/2D drawings or physical samples and provide specific requirements such as resin type, desired finish, and demand quantity. We will provide quotation within 24 hours.
    Value-added services

    2.DFM/Mold Design

     
    Our Engineer team send you a DFM which meticulously analyze all the intricate details of your part design, ensuring optimal manufacturability and mold construction.
    Over 20 Years Experience

    3.Mold Manufacturing

     
    We will order high-quality steel and mold base.This will be followed by a series of precision machining steps such as CNC, EDM, wire-cut, milling, grinding, polishing, and finally assembly and mold fitting.
    Technical Engineering Team

    4.Mold Trial

     
    We set up the mold for injection molding testing to verify its functionality and ensure the correctness of the resulting molded parts. All relevant data is meticulously recorded.
    One-stop Services

    5.Trouble Shooting

     
    During mold trials, we swiftly address and resolve any issues that arise through meticulous troubleshooting. Typically, 1-2 rounds of trial and modification are needed before the mold is ready for mass production.
    Value-added services

    6.Mass Production

     
    we will send the test samples to customer for confirmation, and then prepare resin and quality acceptance documents, setting up molds for mass production to produce parts quickly to save time and cost.
    Over 20 Years Experience

    7.Secondary Operation

     
    After mass production, Will do secondary operations including logo printing, painting, plating, laser engraving,ultrasonic welding or assembly, etc at customer's request.
    Technical Engineering Team

    8.Package &Delivery

     
    We will pack your goods to ensure that your products are well protected. In addition,we cooperate with logistics companies to deliver goods to your destination quickly and safely.
    Our Services
    Mold Design & Engineering

    Mold Design & Engineering

     Full In-House Mold Design with 13+ engineers
     Design for Manufacturing
     3D Solid Modeling
     Mold flow analysis

    2

    Plastic Injection Molds

     In-house tool manufacturing ("we never outsource!")
     100+ World-class precision processing equipment
     Tolerances as Tight as ± 0.001mm
     ISO 9001 certificated Standard

    1

    Custom Injection Molding

     26+ FANUC Injection Molding machines
     Thousands of resins to choose from
     Strict quality control: IQC, IPQC, FQC
     Added value post moulding & finishing operations

    Injection Mold Surface Finishes Options
    Alpine Mold offers a variety of surface finish options for plastic injection molds to enhance both aesthetics and functionality. Our selection includes:

    SPI

     
    SPI finishes are standardized classifications that provide a range of textures from smooth to matte. They are commonly used for achieving specific aesthetic and functional properties in molded parts.

    VDI

     
    VDI finishes offer a detailed texture scale and are often used in European markets. This standard allows for a variety of finishes that can enhance both the appearance and functionality of the molded product.

    MoldTech

     
    MoldTech textures are specialized surface finishes that enhance the appearance and tactile qualities of molded parts. They provide a wide array of options for customization to meet specific design requirements.

    Yicksang

     
    Yicksang finishes are known for their unique textures that can add visual interest and improve grip or usability. They cater to specific customer preferences for both aesthetic appeal and functionality.

    Laser Texture

     
    Laser texture finishing uses advanced technology to create precise and intricate patterns on mold surfaces. This method allows for high customization and can produce complex designs that are difficult to achieve with traditional methods.

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    Contact Us

    Add: Block 3A, the 6th Industrial Area, Heshuikou Village, Gongming Town, Shenzhen City, Guangdong Province, China
     
    Telephone: +86 18126252427
    WhatsApp: +86 18126157548
     
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