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Custom Overmolding With Alpine Mold

Need overmolded parts that are truly custom? You've come to the right place. Alpine Mold provides high-quality, on-demand overmold injection molding for prototypes and production parts. We cater to a wide range of industries, including automotive, electronics, medical, household, agriculture, and gardening, etc. No matter your industry, we can deliver custom overmolding solutions that meet your specific needs.

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Advantages of Overmolding

Improved Aesthetics

Overmolding can enhance the look and feel of a product by adding color,texture,and branding.

Increased Functionality

It can improve grip,reduce noise,provide electrical insulation,and enhance shock absorption.

Increased Durability

The overmolded layer can provide added protection against impact,wear,and environmental factors.

Cost Savings

By combining multiple parts into one,overmolding can reduce assembly time,simplify inventory management,and lower overall manufacturing costs.

Overmolding VS Double Color Molding

Gallery of Overmolded Parts

ABS+TPU
ABS+Silicone
PC+TPE
PC +TPE
ABS+TPE
PC+TPU
ABS +Silicone
Aluminum+TPU

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Materials Used For Overmolding

Overmolding materials must be compatible to ensure proper bonding. Here are some common materials used for overmolding:

1. Hard Plastic:

Acrylonitrile Butadiene Styrene (ABS),Polycarbonate (PC),Polypropylene (PP),Polyethylene (PE),Polyamide (Nylon ),Polystyrene (PS),Polyoxymethylene (POM),etc.

2. Soft Plastic:

Thermoplastic Elastomers (TPE)，Thermoplastic Polyurethane (TPU)，Polyurethane (PU)，Ethylene Vinyl Acetate (EVA)，TPE-S，Silicone，Rubber，etc.

Our Overmolding Process

1. Design and Engineering

Our skilled team collaborates closely with clients to understand their requirements and design the optimal overmolding solution.

4. Substrate Injection Molding

Using our state-of-the-art injection molding machines, we precisely inject the substrate material into the substrate mold.

2. Material Selection

With our extensive experience, we can provide expert advice on selecting the most suitable substrate and overmold materials for your project.

5. Overmold Injection Molding

Our skilled technicians carefully monitor the injection process to achieve proper bonding and seamless integration between the substrate and overmold.

3. Mold Design and Fabrication

We specialize in mold design and fabrication, utilizing our expertise to create precise and durable molds tailored to your specific requirements.

6. Finishing and Quality Assurance

Once the overmolded part has solidified, our dedicated team performs meticulous finishing operations and rigorous quality inspections.

Our Overmolding for Various Industries

Electronics

It's used to create protective housings,seals,and cable strain relief to encapsulate circuit boards,connectors,and sensors.

Consumer Products

It's commonly used to create soft grips on power tools,toothbrushes,and kitchen utensils,toy,etc.

Medical Devices

It is used to create ergonomic handles,seals,soft-touch interfaces for medical equipment.

Sports

It is commonly found in items such as bicycle grips,golf club handles,fishing rod handles,and ski poles,etc.

Automotive

It is also used to integrate soft-touch surfaces in interior trim pieces,steering wheels,and gear shifters.

Garden

It's used to create garden tools such as shovels, rakes, and hoes,sprinklers, and watering cans,pots and planters,etc

Explore More About Our Overmolding

TPE Overmolding for Controller Panel
This project is overmolding injection molding technology, it is an instrument control panel. As the customer's products are used for outdoor testing, the material is required to have good high temperature resistance properties, while the use of transparent materials. Read More
ABS TPU Overmolding for Industrial Gas Detector
This plastic casing is used for the casing of the industrial gas monitor. The product is divided into two parts: the upper and lower covers. At the same time, a TPU coated part is made on the upper part of the casing, which is anti-drop, looks beautiful and feels good touching effect. Read More
PVC Overmolding for Lamp Holder
This is a lamp holder project involving PVC material. The special feature is that the wire parts need to be wrapped at both ends of the lamp holder. The successful implementation of this project is critical to ensuring product performance and reliability. Read More

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Add: Block 3A, the 6th Industrial Area, Heshuikou Village, Gongming Town, Shenzhen City, Guangdong Province, China

Telephone: +86 18126252427
WhatsApp: +86 18126157548

Email: kerry@alpinemold.com