Multi Cavity Medical Plastic Mold

Our Service: Product Design, Mold Design, Plastic Mold Manufacturing and Package Mold Cavity: 1*32 Mold Material: S136 HRC48-52 Part Material: ABS Mold Lead Time: 5 Weeks

Project Overview

In the medical device industry, high-quality mold production is crucial to ensure product accuracy and performance. Our client in Egypt, specializing in medical device R&D, injection molding production, and sales. He was seeking a Chinese mold company to produce a set of high-quality medical molds. After comparing multiple mold companies in China, they ultimately chose Alpine Mold as their partner based on our competitive pricing, strong factory capabilities, and timely communication.

At the begin of this project, our client don’t have any product design, only had some physical samples. So the customer sent the sample to our factory. After receiving the sample, we got more detailed product information, such as the structure, size and weight of the product, and we gave the customer an accurate quotation within 24 hours. After our customer accepted our price and placed an order, we offer one stop solution to our client from product design to mold delivery.

How Do We Ensure the Precision of Multi Cavity Medical Plastic Mold?

To save costs and improve production efficiency, the client requested us to produce a high-precision 32-cavity mold for a small medical device component made of ABS material. Here are the key steps we take to ensure the precision of 32-cavity mold:

1. Advanced Mold Design

Our experienced team of engineers utilizes advanced software to design the mold with precision. We carefully consider factors such as part geometry, gate design, cooling system, and ejection mechanism. Each cavity is meticulously designed and positioned to ensure uniform filling and consistent part quality.

2. High-Quality Mold Materials

We buy high-quality S136 steel from reputable supplier. This steel is known for its excellent dimensional stability, high hardness, and good wear resistance. Using quality materials ensures the mold's stability and longevity, leading to precise and consistent part production.

3. Precision Machining

We employ advanced CNC machines and EDM technology to achieve precise and accurate machining of mold components. Our skilled machinists closely monitor the machining process to ensure tight tolerances and adherence to the design specifications.

4. Rigorous Quality Control Measures

We have a stringent quality control system in place to verify the precision of the mold. This includes dimensional inspections using advanced measurement tools like Zeiss CMM and gauges. We conduct thorough inspections of each cavity to ensure precise dimensions, +/-0.01 mm tolerances, and surface finish.

5. Mold Testing and Validation

Before production, we perform comprehensive mold testing and validation. This involves running sample production runs to verify the precision and functionality of the mold. Along with the samples, we provide an inspection report that includes detailed measurements and dimensions of the produced parts. This allows our clients to thoroughly check the part dimensions and verify if they meet their requirements and specifications.

6. Continuous Improvement

We believe in continuous improvement and actively seek feedback from mold trials and production runs. Any deviations or issues identified are thoroughly analyzed, and necessary adjustments and optimizations are made to enhance precision in subsequent production runs. This iterative process ensures ongoing improvement and maintains precision throughout the mold's life cycle.

Result

After the client received the multi-cavity medical molds, they used the molds to produce high precise medical parts by their own injection machine successfully. This means we have successfully produced a set of high-quality multi-cavity medical molds. Our professional team and effective communication have helped us meet the client's requirements and provide precision 32-cavity medical plastic molds that meet their specifications.

We will continue to strive to ensure that our plastic mold and molding products and services meet your needs in the medical industry. If you have any requirements for medical plastic mold and injection molding product, please don't hesitate to contact us.