Custom Air filter Injection Molding Product

Our One-Stop Solution: From Mold Design to Injecton Molding Prodction Tool Making Process: CNC milling, CNC machining, EDM/wire EDM machining Part Making Process: Plastic Injection Molding Mold Material: NAK80 Part Materials: ABS Lead Time: 7 weeks

About the Client and Project

Our client is the founder of a U.S.-based technology R&D company specializing in high-tech industries, with a focus on smart home products. Founded in 2009, they have established themselves as a leader in innovation in this sector.

In 2022, the client discovered Alpine Mold through a Google search and reached out with an inquiry for a series of air filter components. They shared their complete 3D design drawings and outlined their project requirements. Within 24 hours, our project manager, Laura, provided a detailed quotation, which the client accepted.Following their approval, our engineering team delivered a comprehensive Design for Manufacturability (DFM) report, Moldflow analysis, and mold design within just three days. Once the client approved the 3D mold design, we promptly began mold manufacturing.

Upon completing the T1 samples, the client confirmed that everything met their expectations. In fact, due to the large product size, we encountered some challenges with assembly dimensions. Our design team quickly adjusted the mold to address this, successfully resolving the issue. The client was highly satisfied with our process and the quality of the final product.

Air filter Parts We Made

Air filter Parts We Made

Air filter Parts We Made

Why choose us to be Your Air filter Injection Molding Manufacturer?

1. Professional and Detailed quotation sheet

Including part material, mold cavity, injection system, part surface finish, T1 samples production time, mold fee, Product unit price, the lead time, mold and part payment, package and so on.

2. Detailed DFM report and weekly report

When received customer’s part design, our engineers will make a detailed DFM report to send customers for checking, including draft angle, ejector pin position, wall thickness and so on. We will provide you with best mold design scheme.

3. Special Material certification

We can offer certification for special materials. For products such as water filters, customers generally require us to provide NSF level material certification.

4. In House Tool Manufacturing and Automation Molding Production

Our had imported high-speed CNC machines, Charmilles mirror EDM machines and wire cutting machines.etc., ensuring that mold accuracy can reach 0.001 mm. Our in-house tool making ensures your project high flexibility and short response times. We haves 26 sets of Fanuc Injection Molding Machine which can help you produce air filter plastic componets fater and steadily.

5. Dedicated Project Management Team

Each project is assigned a dedicated project manager who provides a detailed mold progress schedule and weekly updates, keeping you informed of the project status at all times. This ensures your new air filter molds and injection-molded parts are completed on time.

6. Value-added services

We offer post-processing and product assembly services. As your single-source global partner, we deliver additional solutions that save you time and costs while accelerating product development.

7. Customer’s recognition: High Quality

We ensure precision with Zeiss 3D detection equipment achieving +/- 0.01mm tolerance. Our strict quality control includes pre-production, in-process, pre-shipment, and container loading inspections, ensuring defect-free products and reliable delivery.

Concusion 

As a custom air filter injection molding manufacturer with 22 years experience, Alpine Mold can help you bring your ideas to life faster and more efficiently. We Expertises in tooling, injection molding and digital manufacturing for smart home product.If you have a similar project, send us your 2D or 3D drawings, and we will provide a free quote within 2 business days!