Custom Eye Tracking Glasses Injection Mold Manufacturer

Manufacturing Service:Engineering Support, Injection Mold Design, Plastic Mold Making, Plastic Injection Molding Mold Steel: 718H Plastic Material: PA12 TR-90

I. Project Background 

Our client, an engineer from Austria, has been continuously developing smart glasses for more than two decades. In 2016, the client developed a brand-new product called Eye Tracking Glasses. These glasses are embedded with stereoscopic cameras in the nose bridge, enabling precise tracking of spatial vision. The user can accurately determine the spatial plane. After visiting our factory in China, the client decided to collaborate with Alpine Mold. We conducted a trial production for the client to test the market. As the demand for this product increased, the client decided to arrange the mold production in Austria to maximize profits.

II. Project Challenges

1. Design Complexity: The Eye Tracking Glasses feature embedded stereoscopic cameras and require precise spatial vision tracking. The design of the plastic casings must accommodate these components while ensuring optimal functionality and user experience.

2. Material Selection: The choice of materials for the plastic casings is critical to the overall performance and durability of the Eye Tracking Glasses. Factors such as strength, flexibility, and resistance to environmental factors need to be considered to meet the required standards and specifications.

3. Manufacturing Precision: The production of the plastic casings must meet stringent quality standards to ensure a perfect fit and finish. The precision and accuracy of the injection molding process play a crucial role in achieving the desired results.

III. Our Solutions

Material Suggestion

We suggested using PA12 TR-90 as the plastic material for the casings. PA12 TR-90 is a memory plastic that can automatically restore its original shape after being bent by external force.

Mold Design for Eye Tracking Glasses

After receiving this customer's drawings, our engineering team performed a comprehensive Design for Manufacturing (DFM) analysis. Utilizing the insights gained from the DFM report, we tailored a bespoke mold design solution that prioritizes product assembly and minimizes deformation.

With a wealth of 30 years' experience, our skilled designers excel at crafting designs that seamlessly integrate the intricate components of the glasses, striking the perfect balance between functionality and user experience.

Injection Mold Manufacturing for Eye Tracking Glasses

1.High Quality Steel Mold Material: We will use 718H, a high-grade plastic mold steel known for its excellent mechanical properties, processability, and simple machining process.

2.  Precision Processing: We will utilize state-of-the-art equipment, such as CNC-FANUC Robodrilla-D14MiA and EDM Machine-Tow HEAD HE1308, for accurate and precise mold parts processing.

Advantages of CNC-FANUC Robodrilla-D14MiA:

It can machine parts at high speeds, up to 10,000 rotations per minute, making the process fast and efficient.

It offers high accuracy, with a precision of ±0.002mm, ensuring precise and consistent machining of parts.

Advantages of EDM Machine-Two HEAD HE1308:

It provides highly precise machining, with a precision of ±0.005mm, meeting the requirements for high precision machining of mold parts.

It offers high efficiency, with fast discharge speed and efficient work efficiency, improving production efficiency and machining speed.

3.  Mold Assembly

Our skilled technicians meticulously assembled the mold components with utmost precision and attention to detail. They ensured that all parts fit seamlessly together, guaranteeing the functionality and durability of the mold.

 

Plastic Injection Molding for Eye Tracking Glasses

1.  Mold Testing and Sample Inspection: After the completion of the mold, we conducted rigorous mold testing and sample inspections. We carefully examined the assembly adaptability of the product fasteners, while ensuring optimal functionality and user experience. Additionally, our client personally visited the factory to inspect and confirm the samples.

2.  Mass Production: After the on-site confirmation of the samples by the client, our production supervisor quickly arranged a large-scale production plan. We utilize advanced injection molding equipment and technology to ensure efficient production and stable product supply. During mass production, our QC team monitors the production quality every two hours to ensure compliance with the required quality standards.

Package and Delivery for Eye Tracking Glasses

 

Prior to shipment, we provided the customer with an Inspection Report for their review. Once the customer confirmed that everything was satisfactory, we arranged for SF Express to handle the delivery. To ensure the safety of the plastic mold, it was packaged in a wooden box, while the plastic products were securely packaged in carbon boxes

 

IV.  Summary

Through our team's continuous efforts and technical research, we successfully tailor-made the eye tracking glasses mould for the customer and successfully entered into a large-scale production. The customer gave us high praise for the results and expressed a firm will for long-term cooperation, which is undoubtedly a great affirmation of our team's strength and innovation ability.

 

The successful completion of this project not only fully demonstrated our profound strength in the field of mould design, precision manufacturing and injection moulding technology, but also won the trust and respect of the customer. If you have a similar VR smart glasses project, please contact us by sending drawings and we will quote for you immediately. We look forward to working with you!